Wednesday, 12 February 2014

Why does our company need to be ISO 9001 certified?

When we talk about helping companies obtain ISO 9001:2008 certification, people often ask us, “Why does our company need to be ISO 9001 certified?” Good question. ISO 9001 is the quality management system (QMS) standard and it produces numerous benefits for any company willing to go that route. So, why should your organization obtain ISO 9001 certification?

ISO 9001 Certification

Becoming ISO 9001 certified means to pass a physical ISO 9001:2008 certification  audit by a registrar (a certifying agency).

1. Meet Customer Requirements

Many companies want ISO 9001 certification just to satisfy one customer requirement. The customer states that it will only do business with vendors that are certified as ISO 9001 compliant, so to get (or keep) the business they need that certification. The problem with these companies is that they’re looking for a short-term payoff.  They see nothing but that one benefit — we need money– and ignore the long-term benefits, like “if we keep the customer well satisfied, they will want to come back again and again”.
They don’t embrace the concept of quality through continual improvement. They don’t understand that continued customer satisfaction is the ultimate goal of a QMS. In other words, these companies haven’t “bought into the program”. See, you may obtain a piece of paper (that ISO certificate) that claims ISO 9001 certification without seeing much actual quality or improvement. Focusing only on that one benefit — your immediate gain — without putting the customer in front will end up costing you much more in the long run. Hopefully, some of the quality management system ideas may rub off and eventually stick…but wouldn’t you rather have a plan than trust to luck?

2. Get More Revenue and Business from New Customers

Once you earn your ISO 9001 certification, you can advertise your quality certification and respond to requests for quotes (RFQ) from companies that make ISO 9001 certification a “must-have”. ISO 9001 certification can open up new markets you were virtually unable to do business with before your certification.

3. Improve Company and Product Quality

A quality management system standard is all about quality (really!) so, of course, one result of adopting a QMS should be an improved level of quality for the entire organization — everyprocess, and every product. There are many definitions of “quality”, but Philip Crosby and Joseph Juran provide two of the best. Crosby defined it as “conformance to requirements”; Juran called it “fitness for use”.  A well-designed, effectively implemented ISO 9001 Quality Management System will put your company on the Road to Quality.

4. Increase Customer Satisfaction with your Products

Quality means whatever you produce will work as your customers expect. You will meet not only their stated requirements — you will meet more of their implied requirements, too.
Quality also means far fewer complaints and doing a better job of resolving those you do.  If your quality management system is working correctly, you should know what your customers expect and you should be providing it, resulting in increased customer satisfaction.

5. Describe, Understand, and Communicate Your Company Processes

The ISO 9001 QMS standard requires that you identify and describe your processes using business metrics, the purpose of which is to better manage and control your business processes.  Quality objectives form the center of your system.  Metrics are used to understand and communicate your system’s performance relative to your quality objectives.  If you make an honest attempt to conform to the requirements of getting ISO 9001 certification, you’ll learn more about your business.

6. Develop a Professional Culture and Better Employee Morale

Implementing an ISO 9001 Quality Management System can empower employees. Your QMS will provide them with clear expectations (quality objectives and job descriptions), the tools to do their job (procedures and work instructions), and prompt, actionable feedback on their performance (process metrics). The result? An improved company culture and a more professional staff!

7. Improve the Consistency of Your Operations

What is consistency? Well, one way to think of it is “decreased variation”.  Reducing the variation in your processes is the definition of consistency. Is your customer better served by you supplying them with a consistent product — same dimensions, same weight, same tolerances, same output every time — or by your products being unpredictable and “all over the place”? (I hope you’re not thinking too hard on this.)
Of course, they won’t accept variation, and neither should you! And how do you decrease variation?  Increase control of your processes!  Control comes from having a clear target to shoot for (objective), collecting data on the process (metrics), and understanding how to adjust the process (procedures and work instructions) to maintain the target output.  If your ISO 9001 QMS is working, you should be increasing operational…and product…consistency.

8. Focus Management and Employees

We’ve discussed quality objectives, metrics, and procedures used within an ISO 9001 Quality Management System. Having the right objectives, metrics, and procedures, management and employees should be able to focus better on what’s important.  Yet, this isn’t always the case — it’s easy to lose focus over a period of time.
The ISO 9001 QMS has a way to ensure the company stays focused, and that’s quality auditing.  Internal audits, registration (and surveillance) audits, and self-process audits. ISO 9001 certification requires that the company periodically audit its quality processes. Regular process audits and as-needed audits, when done correctly, provide the objective feedback needed to correct any deviations from the quality path and keep the company focused on its goals.

9. Improve Efficiency, Reduce Waste, and Save Money

An ISO 9001 Quality Management System isn’t perfect; no process and no one is perfect.  (Why else would the standard devote a clause to “continual improvement”?) A well-run QMSdoes enable your company to approach perfection.  As your processes improve, become more consistent, and you achieve your target objectives with greater regularity, you will see tangible results. Your process waste will decrease, for one.
Waste is money lost forever. Waste results from poor quality and inefficiency.  Inefficiency 
results from variation and inconsistent processes.  Reduce variation, improve consistency, and you’ll have less waste…and more money.  It’s that simple!

10. Achieve International Quality Recognition

ISO 9001 is a worldwide standard administered by the International Organization for Standardization (ISO), based in Switzerland. ISO 9001 is currently in use by close to one million organizations around the world!  It is truly a world wide standard for quality! Obtaining ISO 9001 certification puts your company in a very select group.

10 Reasons Why You Should Obtain ISO 9001 Certification

  1. Meet customer requirements;
  2. Get more revenue and business from new customers;
  3. Improve company and product quality;
  4. Increase customer satisfaction with your products;
  5. Document, understand, and communicate your company processes;
  6. Develop a professional culture and better employee morale;
  7. Improve the consistency of your operations;
  8. Keep management and employees focused on quality;
  9. Improve efficiency, reduce waste and save money; and
  10. Achieve international quality recognition.


Friday, 24 January 2014

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Wednesday, 8 January 2014

Quality Policy

5.3 Quality Policy 
       The Quality Policy framed should
        have the following points :
Ø  Appropriate purpose of the Organization.Ø  Continual Improvement.Ø  Regular reviewing & monitoring of QMS.Ø  Customer Satisfaction.

e.g. :
Ø  Customer Satisfaction Level - > 90%.
Ø  Customer Complaints – 0.
Ø  Enhancing Team work throughout the Organization.
Ø  Following of the QMS by everybody – 100%
Ø  Reduction of manpower Turnover & Absenteeism.
Ø  Cost Reduction.

5.5 Responsibility, Authority & Communication 
Ø            5.5.1) Responsibility & Authority -
      Responsibility and Authority of each
      and every person of the organization
      has to be clearly defined.
v  This will be done while preparing the “MASTER LIST OF EMPLOYEES” format.

Ø        5.5.2) Management Representative  –
MR is the main person as far as ISO is
concerned. MR is a Top Management
person who is responsible for all the
day to day ISO activities carried out in
the Organization.
v  TQS suggestion for the post of MR would be          Dr. M. S. Pabla.

v  5.5.3) Internal Communication  –
Top Management has to ensure that
all internal communications taking
place within the departments are
properly documented & preserved.
This clause is being fulfilled as all communication is being done thru e-mails & general informations are being displayed on NOTICE BOARD

M5.6 anagement Review     

  Management Review Meetings have to be carried out at least twice a year.
       The meeting is scheduled by the MR in consent with the Director who presides over the meeting.
        All the HODs of each deptt. are participants of the meeting.
        All discussions are documented.
The following points need to be covered in
the meeting:
Ø  Results of previous Internal Audits & actions.
Ø  Customer Feedbacks.
Ø  Status of Corrective & Preventive Actions.
Ø  Follow up actions on previous MRMs.
Ø  Changes that could affect the QMS working.
Ø  Review of Quality Objectives.
Ø  New Resource requirements.
Ø  Recommendations for improvement.
Ø  Any other point with the consent of Director.
 

Tuesday, 7 January 2014

Clause #5.0 Management Responsibility

5.1 Management Commitment  

Ø            5.1.1) Quality Policy -
      The QP presents the views of the
       TOP MANAGEMENT to the
       Organization and to its Customers.

Ø          5.1.2) Quality Objectives –
      QOs are made on the basis of the
       QP documented.

Ø    5.1.3) Conducting Management Review Meetings  –MRMs are mandatory requirements of
ISO 9001 : 2000. These meetings are
carried out at regular intervals to
assess the progress and standings of
the organization w.r.t. ISO needs.

Ø  5.1.4) Resources Availability –
TOP Management is responsible for
fulfilling this clause.

5.2 Customer Focus  
       Prime focus of the Top
       Management should be on
       CUSTOMER DELIGHT. It should be
       the endeavor of the management
       that each & every customer should
       leave fully satisfied.


5.3 Quality Policy  
       The Quality Policy framed should
        have the following points :
Ø  Appropriate purpose of the Organization.Ø  Continual Improvement.Ø  Regular reviewing & monitoring of QMS.Ø  Customer Satisfaction.  

Monday, 6 January 2014

WORKING CLAUSES

WORKING CLAUSES
Clause #4.0
Quality Management System
4.1 General Requirements
Ø      4.1.1) Determining sequence and interaction between each processes  -
All the processes of the organization & its sequences checked and will be documented in the Quality Manual in the form of FLOW CHART.
Ø           4.1.2) Determining criteria & methods required to ensure that both operation and control of these processes are effective –
Interrelation between each process
established. Few new formats have
to be introduced at 2 or 3 places to
keep effective control on those
processes.
Ø         4.1.3) Ensuring the availability of resources & information necessary for operation & monitoring of processes  –
All types of resources like Manpower,
Computers, Infrastructure, Congenial
Work environment available.
Ø       4.1.4) Monitoring, Measuring and Analyzing these processes  –
Process to be
initiated.
Ø        4.1.5) Continual Improvement of these processes –   
Process to be
initiated.